800.876.7216 info@omnigear.us

Services

At Omni Gear, we don’t fill orders from inventory; we manufacture quality gears in-house to meet your exacting specifications. We manufacture in a large selection of materials including brass, bronze, plastic, fibre and alloys, and we’ll cut teeth on your blanks to your specifications.

Read on for more info on our capacities and facilities, request a quote, or see our Technical Gear Info page for detailed PDFs.

Capacities

We rigorously inspect each gear during and after production to ensure it conforms to your prints or sample parts.

  • Spur Gears: .5 – 80 DP, up to 118″ OD
  • Helical Gears: .5 – 80 DP, up to 62″ OD
  • Cluster Gears: .5 – 80 DP, up to 118″ OD
  • Internal Gears: 2 – 80 DP, up to 36″ OD
  • Sprockets: #25 – #200 chain, up to 62″ OD
  • Involute Splines: 2.5/5 – 40/80, up to 56” Long
  • Straight Sided Splines: 4, 6, 8, 10 teeth, up to 56” Long
  • Timing Belt: up to 62″ OD
  • HTD Pulleys: up to 62″ OD

Facilities

We recently moved to a 20,000 square foot facility and made several additions to our capacities.

Gear Cutters

  • 1 – MAAG SH180/300 Shaper 17″ face/118″ OD
  • 1 – 60″ S G&E Hobber
  • 1 – H1600 CQMT Hobber “New” May 09
  • 1 – H800 CQMT Hobber
  • 1 – 48″ G&E Hobber
  • 2 – 24” G&E Hobber
  • 1 – Wolf 24″ Hobber
  • 3 – 14″ x 15″ Barber-Colman Hobbers
  • 1 – 14″ x 30″ Barber-Colman Hobber (rebuilt 10/15)
  • 2 – 16″ x 16″ Barber-Colman Hobbers
  • 1 – 22″ x 15″ Barber-Colman Hobber (rebuilt 10/15)
  • 2 – 16″ x 16″ Barber-Colman Multi-Cycle Hobbers
  • 1 – 16″ x 36″ Barber-Colman Multi-Cycle Hobber
  • 1 – 16″ x 56″ Barber-Colman Hobber
  • 3 – 6″ x 10″ Barber-Colman Hobbers
  • 2 – 6″ x 16″ Barber-Colman Multi-Cycle Hobbers
  • 1 – #3 Barber-Colman Hobber
  • 1 – Brown & Sharpe Rotary Cutter
  • 1 – Lees-Bradner Thread Mill
  • 3 – 36-6 Fellows Shapers
  • 3 – 20-4 Fellows Shapers
  • 3 – 7″ Fellows Shaper s
  • 2 – 10-4 Fellows Shapers
  • 1 – P400 Pfauter Hobber

Gear Grinder

  • 1 – RZ300E

Lathes

  • 2 – Okuma CNC Crown Big Bore
  • 1 – Okuma Genos (new 9/12)
  • 1 – Okuma Genos L250E (new 9/14)
  • 1 – Okuma LB35II
  • 1 – Romi ES-40B 30×40
  • 1 – 14 x 40 Toolmex

Grinders

  • 1 – Maag WS2 Cutter Sharpener
  • 1 – Clausing 12 x 24 Surface Grinder
  • 1 – Arter Rotary Grinder

Secondary

  • 1 – Haas TM2 CNC Mill
  • 1 – Haas VF1 CNC Mill (new 9/12)
  • 2 – Haas VF2 CNC Mills
  • 1 – Haas VF3 CNC Mills with 4th Axis
  • 1 – Acme #625 Broach
  • 1 – Four Spindle Drill Press
  • 1 – Bridgeport Mill
  • 1 – 16″ HE&M Saw (new 5/15)
  • 2 – DoAll Saws
  • 1 – Morrison Keyseater
  • 1 – Mitts & Merrill #3 Keyseater with Tilt and Indexing Table

Inspection

  • 1 – Aberlink Axiom CMM (new 2013)
  • 1 – Brown & Sharpe Gage 2000 CMM
  • 2 – Worm & Worm Gear Testers
  • 1 – Maag Sp-60 Gear Involute & Lead Checker
  • 1 – PECO ND 3000 CNC Gear Checker (new 2014)
  • 1 – Pratt & Whitney Super Mic
  • 1 – 4′ x 6′ Granite Plate
  • 1 – Wilson 4JR Hardness Tester